Remote Monitoring and Analytics Systems
Validated tool to support informed decisions in day-to-day and strategic operations management
A remote monitoring and analytics system (RMAS) is not just a digital video surveillance tool. In its mature form, it delivers all the key elements of AI applications in the production environment.
RMAS combines scalable training, computer vision algorithms, logical decision-making models, integration with MES/SCADA/ERP, and automated response mechanisms, and is used for quality control, downtime prevention, safety, and transparency improvement of production processes.
With RMAS rollout, the customer will not only be able to resolve the production/warehouse management issues, but also address specific objectives in each area:
- Production cost management
Monitoring of equipment, consumables/ inventory, compliance with product/labeling standards and quality management in real time - Adherence to process parameters
Hazardous and clean area monitoring, compliance with method statements and regulations for contractors
Equipment and personnel management, quality control at every stage of production.
In all production line sections, RMAS enables:
- Equipment monitoring
- Tracking of consumables
- Operator team analysis
- Compliance monitoring of product standards
- Quality control
- Hazardous area monitoring
Verification and aggregation of group labels, compliance with Chestny Znak requirements.
RMAS helps address the following tasks:
- Monitoring of packaging compliance with corporate standards
- Verification of compliance with terms of reference
- Label consistency with labeled products
- Label aggregation / Linking of all individual labels within the pallet to group label
- Mitigated impact of human factors on packaging quality and labeling accuracy
The system creates a single digital model of the current line condition and takes corrective actions automatically through integration with SCADA and MES systems.
This ensures continuous online monitoring and production management reducing human intervention. The system scripts all potential events for each section.
Forecasting of systemic variances in line operation and justification of investments in production upgrade.
- Setting of control points and identification of risks and instabilities
- Forecasting of effect from changes in specific sections on the performance of others
- Resource optimization
- Modelling of manufacturing ROI / investment justification
Accurate product placement in a warehouse, reduction of missorted items and inventory counts.
Traceable creation, movement and storage of goods in a warehouse:
- Shorter and fewer inventory counts
- Less missorted/lost items from incorrect shipment operations
- Inbound inventory control
- Shipment control
- Reduction of product labeling costs
- Loader mileage check and optimization
- Preparation for warehouse robotics implementation
- Less time spent by staff members in the warehouse
- Fewer incidents involving machinery and people
Personnel safety, PPE, hazardous/clean areas. Contractor supervision.
An additional behavioral assessment tool allows to identify the root causes influencing personnel performance (for example, regular attempts by staff to enter a restricted area may indicate incorrect process configuration or frequent equipment malfunctions in that area).
Maximized effect with minimal equipment: the same systems are used for both safety monitoring and production process management.
- Hazardous area monitoring
- Clean area monitoring
- Personal protective equipment (PPE) compliance monitoring
- Adherence to regulations and standards
- Behavioral pattern control
RMAS in conjunction with SCADA, IoT and CV: broader capability, not an alternative
All these systems provide inputs for RMAS and, in some cases, operate as action enablers.
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