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Reksoft introduces a proprietary automated open-pit mining operations dispatch system to the market

The solution features a contemporary microservices architecture and a flexible modular structure to cater to the needs of mining enterprises of various scales

Reksoft. Automated Open-Pit Mining Operations Dispatch System is an integrated solution for managing open-pit mining operations across various stages of an enterprise. It enables full control over the enterprise’s mining and transport complex within a single software platform, provides access to up-to-date data in real time, and ensures instant notices of emergencies and deviations from performance targets.

The system rests on the principles of a multiservice fault-tolerant architecture, providing for continuous operability and robust scalability. The solution is independent of imports and uses a technology stack of such modern open-source base components, as PostgreSQL, Kafka, NiFi, or their certified domestic equivalents.

The current release of the automated open-pit mining operations dispatch system includes the key modules laying the foundation for automating almost any mining stage:

  • Automated accounting of mining equipment operations: movements, trips, downtime, fuel, mileage, engine hours, amounts of moved ore
  • Operational control and management: task completion monitoring, handling deviations and violations, digital tasks for personnel
  • Intrashift scheduling
  • Monitoring of technological operations based on computer vision and sensors
  • Plan/actual analysis to identify causes of losses and production reserves
  • Customizable reporting module for such metrics, as volumes, utilization and availability ratios, overall equipment effectiveness, load factors, unit costs, etc., across various dimensions
  • Integration with mining and geological information systems and operational planning systems
  • High-precision excavation

 

The functionality currently being tested for the next release includes: open-pit mining and transport complex optimization, a dispatcher advisor using AI elements, and remote equipment diagnostics.

The future roadmap entails the enhancement of such system modules, as end-to-end fuel monitoring, drilling quality control, tire management module, road quality module, dump truck driver advisor, predictive diagnostics system, and collision avoidance system.

Reksoft. Automated Open-Pit Mining Operations Dispatch System provides operational control over the achievement of targets and helps increase equipment service life owing to continuous system performance monitoring and rapid response to emerging issues.

The creation of the proprietary system is reliant upon years of domain and product expertise from the professional team of Reksoft’s Mining Department. We clearly understand that the mining industry market is currently highly fragmented and under significant pressure from the import substitution vector amid high interest rates, as noted by Rustam Gogov, Practice Lead, Mining and Metals.

 

Rustam Gogov
Rustam Gogov
Head of Mining and metals
As a result, thanks to a flexible modular structure, our solution can adapt to the needs of both large companies with hundreds of equipment units and smaller facilities with several dozen machines. Moreover, we are focused not only on the ore mining automation market but also on companies producing construction feedstock, etc.
Konstantin Belykh
Technical Director, Reksoft’s Mining and Metals
Today’s advanced platforms for open-pit mining have either quit the Russian market, or rely on outdated technologies, or are difficult and time-consuming to customize for specific process requirements of a given enterprise. With our proprietary product, we provide answers to pressing questions regarding the dynamics of business change, as well as options for easy integration of new technologies, such as the use of assistants, computer vision, and on-board equipment from leading Russian and Chinese manufacturers.
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